| Hardness and grade selection | State the required hardness scale, target value, and tolerance. Hard TPU grades are commonly specified on the Shore D scale, but the suitable grade depends on the part design and application. | Shore hardness: ASTM D2240 or ISO 868. A broad screening range for hard TPU is approximately 40–75 Shore D; confirm the actual available grade and test conditions with the supplier. | Current technical data sheet (TDS), hardness test method, specimen details, and a production-lot test report. | Choose a supplier that can offer a grade near the required hardness and confirm the value on samples made using the intended test method. |
| Tensile performance | Define the minimum tensile strength, elongation at break, and—where needed—modulus. These properties vary by formulation, hardness, and specimen preparation. | ASTM D412 or ISO 37. Compare results only when specimen geometry, conditioning, and test conditions are consistent. | Test reports identifying the grade, lot, specimen type, conditioning, test standard, and measured results. | Suitable for parts that must resist stretching, pulling, or repeated deformation while retaining a specified strength level. |
| Tear resistance | Set a minimum tear-strength requirement if the part has thin sections, edges, notches, or repeated flexing. | ASTM D624 or ISO 34-1. Results depend on specimen type and test procedure. | Grade-specific tear data and reports using the specimen type relevant to the application. | Important for covers, flexible protective components, seals, and parts exposed to edge damage or flexing. |
| Abrasion resistance | Specify the test method and acceptance limit rather than relying on general claims such as “high abrasion resistance.” | ISO 4649 or DIN 53516; results are reported as volume loss under the stated test conditions. | Test method, abrasive wheel and load details, conditioning, and measured volume loss. | Useful for wheels, rollers, soles, and other components exposed to sliding or repeated surface contact. |
| Processing compatibility | Confirm the intended process—such as injection molding or extrusion—and define the required melt-flow or processing window. | Melt mass-flow rate can be measured under specified conditions using ISO 1133-1. The selected temperature and load must be stated for meaningful comparison. | Processing recommendations, drying guidance, molding or extrusion conditions, and melt-flow test conditions where applicable. | Best for projects where stable processing, cycle time, or consistent extrusion behavior is critical. |
| Batch consistency and quality control | Agree on the properties to be checked for every lot, the sampling plan, and the acceptable variation. | Use the same agreed test methods for incoming inspection and supplier reports; hardness, appearance, and selected mechanical properties can be included in the control plan. | Lot traceability, certificate of analysis (COA), inspection records, and a written process for handling nonconforming material. | Prioritize this capability for repeat orders, multi-cavity molding, and products with tight dimensional or performance requirements. |
| Production readiness and supply | Document sample lead time, order quantity, monthly demand, packaging, delivery schedule, and capacity reservation requirements. | These are project-specific commercial and operational terms; they cannot be reliably inferred from a grade data sheet. | Written sample and production lead times, confirmed order quantities, capacity plan, packaging details, and contingency arrangements. | Best for buyers who need dependable replenishment or a defined ramp from trial production to recurring orders. |
| Application-specific requirements | Identify exposure to heat, moisture, oils, chemicals, UV, or repeated loading, and specify the required service conditions. | Choose a relevant exposure or ageing test with the supplier; there is no single test that establishes suitability for every service environment. | Grade-specific test data for the stated exposure, plus trial parts evaluated under representative conditions. | Choose a manufacturer able to recommend and validate a grade against the actual service environment, not hardness alone. |