| UN 38.3 Testing |
Demonstrates that lithium-ion cells or batteries can withstand normal transport conditions. |
Altitude simulation, thermal test, vibration, shock, external short circuit, impact or crush where applicable, overcharge, and forced discharge. |
Required for transport |
UN 38.3 test report and the current lithium battery test summary identifying the tested cell or battery design. |
| UN3480 Classification |
Identifies lithium-ion batteries shipped by themselves under the UN dangerous-goods system. |
Applies to rechargeable lithium-ion cells and batteries not packed with or contained in equipment. Lithium-metal batteries use UN3090 instead. |
Required when applicable |
Correct UN number, proper shipping name, battery type, watt-hour rating, and transport classification. |
| IATA Dangerous Goods Regulations |
Controls air transport of lithium-ion batteries. |
Packaging instructions, state-of-charge limits, marks and labels, documentation, quantity limits, and restrictions for standalone batteries. |
Required for air freight |
Applicable IATA packing instruction, dangerous-goods declaration where required, package photos, and carrier acceptance confirmation. |
| IMDG Code |
Regulates shipment of dangerous goods by sea. |
Packaging, marking, labeling, documentation, stowage, and segregation requirements for lithium-ion batteries transported by vessel. |
Required for sea freight |
IMDG classification, dangerous-goods declaration, package specification, and transport emergency information. |
| ADR / Local Road Regulations |
Controls inland road transport of dangerous goods. |
Road-specific packaging, vehicle, labeling, documentation, tunnel, and driver-training requirements. ADR applies mainly to participating European countries. |
Required where applicable |
Road transport classification, shipping documents, package markings, and confirmation that the carrier is authorized for dangerous goods. |
| IEC 62133-2 |
Evaluates the safety of portable rechargeable lithium-ion cells and batteries. |
Electrical, mechanical, environmental, and abuse tests for portable applications, including protection against overcharge and external short circuit. |
Common market requirement |
Accredited laboratory test report, certificate where issued, and confirmation that the report matches the exact model and configuration. |
| IEC 62619 |
Addresses the safety of industrial lithium secondary cells and batteries. |
Safety requirements for stationary systems, telecom equipment, industrial equipment, and other non-portable applications. |
Application-dependent |
Test report covering the intended industrial application, battery management system, protection functions, and system configuration. |
| IEC 63056 |
Provides additional safety requirements for lithium-ion batteries used in electrical energy-storage systems. |
Cells and batteries used in energy-storage applications, including protection and abuse conditions relevant to stationary storage. |
Application-dependent |
Independent test report and technical file showing applicability to the complete energy-storage battery system. |
| UL 1642 |
Evaluates the safety of lithium cells used in battery assemblies. |
Cell-level construction, electrical, mechanical, and abuse testing for lithium cells. |
Market-dependent |
Valid certification or test documentation for the exact cell type, chemistry, construction, and production source. |
| UL 2054 |
Evaluates household and commercial battery packs. |
Pack-level safety, enclosure, wiring, charging, abnormal operation, and abuse considerations. |
Market-dependent |
Certification or laboratory report for the complete battery pack, including the BMS, charger interface, enclosure, and production model. |
| GB 31241 |
Chinese safety standard for portable lithium-ion cells and batteries. |
Safety requirements and tests for portable lithium-ion cells and battery packs placed on the applicable Chinese market. |
Scope-dependent |
Chinese-standard test report and evidence that the tested model, cell combination, BMS, and manufacturing site match the supplied product. |
| EU Battery Regulation |
Sets product, labeling, sustainability, conformity, and supply-chain obligations for batteries placed on the EU market. |
Battery information, due diligence, recycled content, carbon-footprint requirements, performance, QR-code and labeling obligations as their implementation dates apply. |
Required for EU market access |
Technical documentation, conformity assessment records, EU Declaration of Conformity where required, labeling artwork, and supply-chain data. |
| CE Marking and EU Conformity |
Confirms compliance with applicable EU legislation rather than one single lithium-battery standard. |
Applicable legislation may include the EU Battery Regulation and other requirements determined by the battery’s design, intended use, and supplied equipment. |
Required where applicable |
EU Declaration of Conformity, technical file, risk assessment, applicable test reports, and correct CE marking. A CE mark is not a universal safety certificate. |
| Battery Management System |
Reduces risks caused by overcharge, over-discharge, overcurrent, overheating, and cell imbalance. |
Protection thresholds, temperature monitoring, balancing, fault recording, communication, and safe shutdown behavior. |
Essential safety control |
BMS specification, protection-limit table, schematic, firmware controls, validation results, and compatibility evidence with the charger and host equipment. |
| Quality Management System |
Supports consistent production and traceability. |
Document control, incoming inspection, process control, calibration, corrective action, change management, and batch traceability. |
Strong supplier qualification item |
Current ISO 9001 certificate from an accredited certification body, audit scope, production-site details, and quality-control records. |
| Production and Pre-Shipment Inspection |
Confirms that delivered batteries match the approved design and transport documents. |
Voltage, capacity, internal resistance, insulation, dimensions, appearance, labeling, state of charge, packaging, and sample safety tests. |
Recommended before shipment |
Batch test records, certificate of analysis, inspection report, serial or lot traceability, packing photographs, and change-control declaration. |