| 1 | Rotational Molding Machine | Polyethylene, commonly LLDPE or HDPE | Powdered polymer is heated in a mold that rotates on two axes, then cooled before demolding. | Seamless, hollow tanks; often cylindrical or molded with shaped features | Suitable for hollow parts without molded seams. Mold design, heating and cooling cycles, and material selection affect wall uniformity and output. |
| 2 | Extrusion Blow Molding Machine | Blow-molding grades of polyethylene | A heated polymer tube, called a parison, is enclosed in a mold and expanded with air. | One-piece tanks and containers, especially smaller or medium-sized designs | Product size is limited by machine and mold capacity. Parison control and mold design influence wall distribution and the location of the pinch-off seam. |
| 3 | Plastic Sheet Extrusion and Thermoforming Line | Thermoplastic sheet, depending on the tank design and application | Plastic sheet is heated and formed over or into a mold, often using vacuum or pressure. | Formed tank sections, covers, or liners | More commonly used for formed components than for large, one-piece structural tanks. Sheet thickness and forming temperature need to suit the design. |
| 4 | Hydraulic Panel Press and Forming Line | Coated or uncoated steel sheet; stainless steel sheet in suitable setups | Press tooling forms flat sheet into panels, which are subsequently joined or assembled. | Rectangular modular panel tanks | Panel dimensions, press force, tooling, and joining method must match the tank design. Corrosion protection is important for steel tanks. |
| 5 | Metal Roll-Forming and Corrugating Line | Steel sheet, often galvanized or otherwise coated | Roll stands progressively shape sheet into profiles or corrugations. | Sectional or cylindrical tanks using profiled panels | Roll tooling must match the sheet thickness and profile. Finished components typically require fastening, sealing, or welding during tank assembly. |
| 6 | Plate Rolling and Steel Tank Fabrication Equipment | Carbon steel or stainless steel plate | Plate rollers curve sheets; cutting, fit-up, and welding equipment complete the vessel sections. | Welded cylindrical tanks and large steel vessels | Plate thickness, weld preparation, dimensional control, and inspection depend on the tank design and applicable requirements. |
| 7 | SMC Compression Molding Press | Sheet molding compound (SMC), a fiber-reinforced thermoset composite | Pre-cut SMC is compressed in a heated matched-metal mold to form a panel. | Composite modular panels assembled into tanks | Press capacity, mold temperature, charge placement, and cure cycle influence panel quality. Panels are assembled using a design-specific fastening and sealing system. |
| 8 | Filament Winding Machine | Glass-fiber-reinforced plastic (FRP/GRP) with a resin matrix | Continuous fiber strands impregnated with resin are wound around a rotating mandrel in programmed patterns. | Cylindrical composite tanks and vessel sections | Fiber angle, winding pattern, resin system, and cure process are selected for the intended loads and service conditions. |
| 9 | FRP Contact-Molding or Spray-Up Equipment | Glass-fiber-reinforced plastic (FRP/GRP) | Reinforcement and resin are applied to a mold by hand lay-up or spray-up, then cured. | Custom-shaped tanks, covers, and composite sections | Often suited to molded shapes and lower-volume production. Laminate thickness, fiber placement, resin curing, and worker protection require control. |
| 10 | Tank Assembly, Sealing, and Leak-Test Equipment | Depends on the tank: plastic, metal, or composite components | Fixtures assist assembly; suitable test equipment checks for leakage after fabrication or assembly. | Finished tanks of various materials and configurations | This is a supporting production stage rather than a forming process. Test method and acceptance criteria should be appropriate for the tank design and intended service. |