| 1 | Translate the drawing’s datum and runout callouts into a measurable setup requirement. | Total indicated runout (TIR) at a functional cylindrical feature: ≤20 μm relative to the specified datum axis. | Workholding and centering contribution: ≤4 μm TIR under the defined setup conditions. | Indicate the reference feature at the specified measurement plane and document the setup. |
| 2 | Set repeatability limits separately from absolute accuracy. | Part feature position must remain within a 10 μm process window across repeated setups. | Repeated centering variation: ≤2 μm range across a representative series of cycles. | Repeat the load-center-unload cycle with the same part and measurement method; report the sample size and range. |
| 3 | Confirm the machine can handle the complete part envelope and datum locations. | Example part: 8–40 mm diameter, 120 mm long, with the centering datum 75 mm from the end. | Chuck, support, and sensing arrangement must cover the part dimensions without obstructing the datum or measurement point. | Run a fit check using representative parts, including the longest and smallest-diameter cases. |
| 4 | Assess how clamping force and contact geometry affect the part. | Thin-wall component: 1.0 mm nominal wall; drawing permits no more than 8 μm change in measured roundness after clamping. | Clamping-induced change should be controlled and repeatable; establish a validated force range for the part family. | Compare roundness or diameter measurements before and after clamping at the approved force setting. |
| 5 | Match the centering method and sensor to the part surface and required resolution. | Centering error budget: 5 μm; datum surface may include a fine ground finish. | Measurement resolution should be finer than the allocated error budget, and the sensing method must suit the surface, material, and geometry. | Review sensor resolution, contact force or optical setup, calibration status, and performance on a representative surface. |
| 6 | Check performance at the intended operating speed, load, and production duty cycle. | Process requires stable centering over 200 parts per shift, with a 15 μm maximum runout at the finished feature. | Runout and repeatability must remain within the process allocation during sustained operation, not only during a short idle test. | Perform a production-representative trial and record results at the start, middle, and end of the run. |
| 7 | Require a practical verification and maintenance plan. | Example acceptance limit at final inspection: TIR ≤15 μm at the drawing-defined location. | Provide a documented method to check setup performance with a suitable reference artifact; measurement uncertainty should be considered when setting acceptance limits. | Review the acceptance protocol, reference-artifact calibration, check frequency, and corrective-action procedure. |